| Institut de Stratégie Comparée, Commission Française d'Histoire Militaire, Institut d'Histoire des Conflits Contemporains |
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TABLE
RONDE STRATÉGIE
DES
MOTORISTES
AÉRONAUTIQUES présidée
par Gérard Jouany Président
de l’Association des journalistes professionnels
de l’aéronautique et de l’espace Gérard
Jouany Mesdames et Messieurs, permettez-moi de me présenter. Je suis journaliste à Radio Classique. Je suis également président de l'Association des journalistes professionnels de l'aéronautique et de l'espace (AJPAE) qui compte 120 membres. Je ne dis pas cela pour faire de la publicité à l'Association. 120 journalistes, ce chiffre montre quand même qu'il y a beaucoup de personnes spécialisées dans l'aéronautique et l'espace en France. C’est tout à fait normal puisque nous sommes effectivement une grande nation aéronautique et spatiale. Sans vouloir déjà essayer de voler la conclusion au président Bernard Dufour, je voudrais dire aux organisateurs qu’ils ont bien fait d'organiser cette splendide réunion qui célèbre à la fois les cent ans du moteur d’aviation français et les 50 ans de la Snecma, les deux sont totalement liés, vous avez pu le comprendre. Je voudrais d'abord retenir une image, celle de la séance d’hier consacrée aux moteurs civils. Un réalisateur de cinéma ou de télévision aurait dit « Mon Dieu quel plateau ! ». Le club extrêmement fermé des motoristes était effectivement réuni ici, au Louvre, par la Snecma. Un club, je l'ai noté, où on s'appelle par son prénom mais également où l'on parle de corps à corps lorsque l'on fait allusion aux bagarres auxquelles on se livre ensuite sur les marchés. Mais j'ajoute vite que la composition de cette Table ronde est aussi d'un très bon niveau, rassurez-vous Messieurs ! Ce colloque a permis de mettre au grand jour les difficultés de votre métier. Je serais presque tenté de dire que quand un avion vole bien, ça n'est jamais vous qui recueillez les lauriers. Dans ce cas-là les moteurs n'existent pas bien sûr. Je me place sans doute ici du côté de l'opinion même un petit peu éclairée. A l'inverse, quand cet avion fonctionne mal, c'est souvent de votre faute. On se préoccupe alors de ces fameux moteurs. Je prends un exemple. Quand Lindbergh a traversé l'Atlantique, on a mis en avant naturellement les qualités du pilote et celles de l'aéronef, jamais celles du moteur. Les narrateurs ont juste retenu que, parfois, ce moteur laissait suinter quelques petites gouttes d'huile minuscules et que, par conséquent, il causait du stress au pilote. Pourtant, l'exploit est bien à mettre au compte du moteur qui a fonctionné pendant plus de 31 heures d'affilée.
Autre exemple, quand on parle
d'avions du futur, et on en parlait tout à l'heure, quand on évoque l'idée
d'un Super Concorde, on répond aussitôt qu'il n'existe pas de Evidemment, la réalité n'est pas celle-ci. Nous comprenons mieux aujourd'hui vos contraintes, alors que vous devez en plus maintenant travailler sous l'oeil des défenseurs de l'environnement, hier des militants, aujourd'hui des gouvernants. Pour toutes ces raisons, j'aurais une requête à faire auprès du président Dufour. Retrouvons-nous à nouveau, Président, et donnons rendez-vous, ici même, au Louvre parce que l'endroit est formidable, pour fêter les 100 ans de la Snecma ! Mesdames et Messieurs, parlons maintenant de la stratégie des motoristes aéronautiques. Je vais commencer par passer la parole aux orateurs. Bernard
Dufour Président directeur général de Snecma Je voudrais juste transmettre quelques idées simples sur le thème de cet après-midi. Le premier message c’est, bien sûr, que l'industrie du moteur est stratégique. Ceci a été dit par tous les intervenants, je ne peux que les en remercier et partager leur opinion. Les défis de l'aéronautique dépendent avant tout des progrès des moteurs. En fait sur chaque programme d'avion, c'est d'abord le motoriste qui est amené à se pencher sur le domaine de vol, le domaine de performances et à satisfaire ces exigences. Deuxième remarque : le turboréacteur est, dans les industries mécaniques, la pièce la plus difficile, la plus avancée que je connaisse. Elle tire tout un pays, toute une industrie (machines-outils, etc., services de recherches de toutes sortes). Sur le plan économique, cela se concrétise par une très forte valeur ajoutée, des emplois très qualifiés et une contribution très significative à l'équilibre de la balance extérieure, ce qui n'est pas assez connu. La Snecma a pratiquement contribué à la balance économique française depuis 15 ans autant que, par exemple, Airbus Industrie. Enfin, sans capacité autonome de développement et de fabrication de moteurs d'avions de combat, je crois profondément qu'un gouvernement ne peut pas prétendre à l'indépendance de sa politique de défense nationale et peser ainsi dans le concert des nations, dans les problèmes d’affaires étrangères. Autre sujet que je voulais brièvement aborder. Je crois que nous sommes dans une phase assez unique depuis au moins 50 ans de l'histoire de l'aéronautique où le nombre de constructeurs d'avions, le nombre de constructeurs de moteurs s'est réduit. Je crois que General Electric et Snecma ont montré à cet égard l'exemple par l'association remarquable qui a été faite à travers CFMI. Nous sommes mariés depuis 25 ans, nous sommes déjà un vieux ménage. Snecma et General Electric ont réussi à bâtir un pont transatlantique dont il existe aussi un autre exemple, c'est Rolls-Royce avec Pratt & Whitney sur le V 2500. On voit donc se dessiner, me semble-t-il, une sorte d'orientation et de bipôle transatlantique : General Electric et Snecma et, peut-être, Pratt & Whitney avec Rolls Royce. On voit donc apparaître une orientation de notre industrie qui n'est plus seulement européenne mais qui se situe sur une collaboration mondiale. A cet égard, il convient de démentir certaines rumeurs qui circulent affirmant que nous ne serions peut-être pas partisans de la coopération. Au contraire, l'industrie française, et celle des moteurs en particulier, que ce soit dans l'espace, les hélicoptères, les avions et les moteurs a montré qu'elle savait collaborer et prendre les devants. Enfin, pour l'avenir, je vois, pour la Snecma, le M 88 et ses développements comme moteur essentiel ainsi que le CFM 56 qui continue, et pour longtemps encore, sa brillante carrière. Bien sûr, comme complément et addition à cette nouvelle famille, nous voulons faire un nouvel enfant, le CFM XX. Gérard
Jouany Merci Monsieur le Président. Je retiens trois idées fortes de votre exposé : nous avons une industrie qui est stratégique, on peut coopérer sans disparaître, présence de deux programmes clé le M 88 et le CFM 56 en attendant le CFM XX. Robert
Wolfe Président Large Commercial Engines, Pratt & Whitney
Good afternoon,
ladies and gentlemen. First, happy anniversary and happy birthday to the
Snecma people from all of the people at Pratt & Whitney. Also, I'd like
to express my many thank you's to everyone who has worked this symposium for
the last two days. I think we all agree, it's been a tremendous success.
As you heard, we've all been
asked to discuss aircraft engine strategies. This is a subject that I assure
you is near and dear to my heart. There are two areas where I feel aircraft
engine manufacturers must focus: improved technology and global
partnerships.
Let me start with improved technologies as a strategy focus. Pratt
& Whitney is intent on maintaining technology and technology leadership.
We firmly believe you cannot win this race, or even war, by leading from
behind. So over the years, and in fact decades, we have continued to improve
on engine performance through improved materials and engineering design, and
I would say there's nothing wrong with that given the fact that we are where
we are today.
If you look at our latest
accomplishment, and I would say our latest marvel, the Pratt & Whitney
4084 for the Boeing 777, you will understand just how this technology has
advanced us to this point, and how we have shared this in a teamwork
atmosphere. I assure you this will be the last commercial you will hear from
anyone at Pratt & Whitney in this symposium on the 4084, mainly because
I'm the last speaker. But United Airlines, Boeing and Pratt & Whitney,
working together as a team set a new standard of partnership in
accomplishing the 180-minute ETOPS for first revenue flight. This will be
the standard and benchmark for the future, and for all certification
programs, and in fact maybe the demise of the ETOP requirements as Dick
Albrecht mentioned yesterday.
You also heard yesterday from
Mr. Leduc of Pratt & Whitney the overall performance capabilities of our
engine and how technology has brought us to this point, and how it's going
to take us continually into the future with growths for that product. But I
would like to change this slightly for my presentation. Technology has to be
also more than providing an impact on the performance of our engines - it
will also greatly affect the way we develop them and support them in the
field. The dilemma, or more importantly the challenge, is that while
technology improvements become ever more expensive, the prices we receive on
new engines continue to diminish. As a result, I think you will see engine
makers taking a much closer look at engineering investments - at least this
one will : targeting them at opportunities that afford a reasonable rate of
return and provide a direct cost reduction benefit on a cents-per-seat mile
to our commercial customers, and on a life cycle cost basis to our military.
After all, these are the primary measures of those end-customers.
This will require a closer
working relationship with our airframe, airline and military customers. We
need to continually focus on how much our customers value our improvements,
and how we can address them versus their needs. For example, we recently
reduced the weight of each of the titanium fan blades for our 4084 engine by
12 pounds at a development cost of 100 million dollars US prior to the first
production of the first blade. Although the technology of the hollow type
titanium wide-chord fan blades is world class, how much do our customers
value a 264-pound weight reduction in a 14,000-pound engine ? We received
mixed results, most of which did not feel that the trade was the correct one
to make.
One the other hand, take the case of Pratt & Whitney's
F‑119 engine for the US Air Force's F‑22 fighter. Here is an
example where our closely coordinated efforts with Lockheed and the US Air
Force resulted in technology improvements and lowering maintenance costs
while providing the most advanced engine for fighter aircraft in the world.
For example, one of the areas we tend to forget as we are developing engines
is the externals. Here was a case where from the very beginning our
engineers worked very closely, as Mr. Bylciw indicated yesterday, with
the Air Force maintenance people on the thing that was dear to their heart,
which was the externals. Today, I can say, as a result of that, there are a
total of five wrenches, they can remove all of the externals of the 119
engine, there is no lock wire, no loose fastener parts and flexible hose at
all plumbing connections. We think that's a first for a fighter engine
product. Based on these examples, we have become more market driven as we
target our engineering resources, and we don't think we can give that
engineering away forever by competing on the wing with two other engine
companies and one airplane system.
I would like to tell you just a quick story that occurred with me as
we were at the ceremony in
Being more market driven also means we have to be able to develop
engines faster and certainly at a lower cost, all directly related obviously
to reducing cost to the end-customer. We at Pratt & Whitney now are
introducing a concept that we think will lead to significant cost reductions
in this particular area. We are introducing in our program management system
what we refer to as a heavyweight program management concept. This is a
fully integrated, collocated, team of people working for one manager for one
product, including the management aspects, finance, engineering and
manufacturing. They will be responsible for all aspects of each program,
from initial design through development and through rate production. We are
providing each member of those teams their contribution to the airline or
military economics, and where they should be making the trade. All
parameters that we provide these individuals are tradeoffs reduced to this
cost-per-seat-mile for the airline and the life cycle cost for the military.
On the revenue side, we concentrate on product capability, with payload and
range and thrust tradeoffs, versus, on the operating costs side, of
engine-related items to price, total maintenance cost, fuel burn,
reliability, noise and emissions.
An example of this, Pratt &
Whitney recently used computational fluid dynamics modeling to redesign our
high-pressure compressor for the 4084. This was done in preparation for the
90,000-pound thrust version for the future. This normally would have taken
up to three years to build the necessary hardware and test rigs to generate
this. Computer simulations reduced that time to 12 months. Our
overriding goal is to reduce engine development time from four to two years
and development costs by 40 % or more. The benefits to our customers are
obvious: better hardware, at lower cost, and delivered to them in less time.
We introduced on our sales and marketing side two years ago our
regional concept. We're now expanding that. We're going to make them more
customer-owners, going beyond the sales and marketing aspect. We're integrating our
product support, and our customers related overhaul and repair functions
into those regions. This allows us to bring more than just an engine to the
partnership; it now allows us to bring an integrated propulsion system with
all the necessary supporting functions. An example of this is, in our
opinion, (there is) no reason why any engine manufacturer's factory today
cannot be tied directly with our customer overhaul and repair facilities.
Inventories can be monitored and managed remotely. At Pratt & Whitney we
recently began offering an inventory management program in which we buy
existing inventories and then work with the customer to manage their spare
parts and tooling.
Technical information will be available by computer, in which the
computers will be able to talk with each other. There will not be a need for
a telephone call in search of information. Rather a customer will be able to
access information directly, and redistribute to his or her maintenance
people easily in a digestible format. For instance, Pratt & Whitney had
a desire to provide increased levels of after-market services to the
Japanese customers. And in order to offer used serviceable parts and repair
management services to these customers we needed to establish a facility in
In another case we had a customer who was aggressively attempting to
reduce its inventory. We worked with them to reach a mutually beneficial
agreement. We purchased some of the engines and a significant number of
parts awaiting repair. This arrangement helped our customer reduce their
inventories and in turn Pratt & Whitney received a source of fully
documented used serviceable parts.
So we're working together, or
partnering, with our customer, to listen, to understand and to plan with
them how we can help meet their business needs. Partnering can also be taken
one step further, where our partners are not our customers, but industry
leaders that offer a company like ourselves an opportunity to join forces,
to share their expertise and create the best product. We are building global
relationships, alliances for technology, manufacturing, marketing and
financial strength. As the number of engines and engine products expands,
the ability of any one engine maker to go it alone is really taxed. In
addition to shared technology, the reason behind these partnerships is
simple : costs and risks must be shared. Market access is necessary for any
project, as well as superior design and manufacturing capability, all of
which can be achieved through partnering. And as long as there is mutual
interest and the goals to be achieved are similar, you have the best of
everything.
I feel this is a good business to be in. It fits a textbook
definition for an excellent type of business: the demand, usage and growth
for our product are well calculated, it's growing at about 5 % per year, the
cost of entry is prohibitive in getting into this business, it's a high
technology product that affects just about everyone in the world, and there
are few competitors.
So speaking for Pratt & Whitney and hopefully all of my
colleagues, you can count on engine manufacturers always to aim high to help
our customers fly, reflecting our heritage and our commitment to technology
and improved customer partnerships throughout the world. Brian
Rowe Chairman
Emeritus, General Electric Aircraft Engines
It gives me great pleasure to be here today as part of this
commemoration of 100 years of powered aviation in
French aviation and GE’s
relationship with Snecma have always had a special place in my heart as I
was part of the original team that created it.
Throughout my career, I have
been associated with aircraft engines.
There is no question that my
work brought me close to some of the greatest leaders of aviation and some
of the greatest airplanes of our time.
The fact is that great engines
lead the way and help make a great airplanes.
There is a certain indescribable beauty in what we design and build
in this industry.
As a boy and a young man in
Had I grown up in
I worked on the Comet - the
world’s first commercial jet - which had some problems.
We have learned a great deal as
an industry since those days, especially about low - cycle fatigue and
fuselage design.
We also learned the value of
abusive testing of both the airplane and the engine before their entry into
service.
As a result, we now serve our
customers with much more reliable products.
And we are continually
improving.
The Airbus family of airplanes -
and their engines - went through the most rigorous and complete
evaluation I had ever seen.
The same is true of the Boeing
777.
The results of this thoroughness
are - and will continue to be - evident in the field.
The industry has come a long way since I first began as an
apprentice, when we were happy if our new engines started much less ran for
10,000 hours.
Today, the cost of designing and
testing new products can only be borne by a few big companies.
Unlike the old days, there are
few opportunities for newcomers in this business unless they are heavily
funded by their governments or they join with other companies.
I was lucky to join this
industry when it was in transition from piston engines to jets.
Frank Whittle in England and
Hans von Ohain in Germany deserve the credit for the idea of the jet engine,
but we who developed and applied this technology created a new world -
a smaller, more accessible world in which air travel is available, reliable,
and affordable for all.
It is fitting that we should
celebrate our successes today, but we must be ever mindful that the future
will not be a mere continuation of what has gone before.
In the past, the military market has helped us develop much of the
technology we needed to improve current products and introduce new products.
This has changed dramatically in
recent years.
It’s always difficult to
predict military spending, but I think that the primary focus for the
foreseeable future will be in the commercial arena.
I do believe that airplanes such
as the F-22, the F-18, the French Rafale, and the new European fighter will
be developed, but the cost of these aircraft will be so high that production
may be limited.
What we must do is reexamine the concept of a modern fighter with low
cost as its design goal.
In commercial aviation, the
world’s regional markets have shown the strongest growth of all the market
segments recently.
I think that this is because the
new regional turbofan aircraft are faster and more comfortable.
Passengers truly enjoy these
airplanes, and both 50 - and 70 - seat turbofan aircraft will do
well.
In the narrow-body segment of the market, the next 10 or 15 years
will probably not see the introduction of any totally new aircraft designs,
but there will be derivatives of current aircraft to improve customer value.
Eventually, however, the demand
for a new mid-range aircraft-either an advanced Boeing 737 or 757, or a new
airplane in the A 320 family-may create a need for advanced engines in the
25,000 to 40,000 pound thrust range.
Any new engine will have to be dramatically better in performance,
noise, and emissions.
It will have to enter service at
or better than the high standards of reliability to which we’ve become
accustomed.
It will also have to be
introduced at essentially the same cost structure as today’s engines.
Such an engine will probably be
a scaled version which will use the architecture and technology of one of
today’s big engines such as the GE 90.
In the wide-body market, the new wide-bodies-Boeing’s 777, the
Airbus A 340, and a possible new version of MD-11 - will fill a market
need for high - volume intercontinental transport between city -
pairs for which the Boeing 747 is too large to be efficient.
Much of this growth could take
place over the next 10 to 15 years.
The propulsion challenge in this
market is for engines with higher bypass ratios - probably peaking at
about 10 to 1.
These will deliver greater fuel
efficiency for longer routes, and unprecedented thrust levels for efficient
twin - engined operation.
Engine operating efficiency -
especially specific fuel consumption - and lower noise and reduced
emissions will also be critical in this market.
GE and its revenue sharing participants - Snecma, IHI, and Fiat
Avio - have already developed the GE 90 for the wide - body twin -
engine segment of this market.
This engine has run at well over
100,000 pounds of thrust and is well positioned for the anticipated growth
of the Boeing 777.
If a new large aircraft is
launched, we can use one of our existing engines.
GE and Snecma are also considering a new 45,000 - to 50,000 -
pound engine.
This engine would complement the
existing CFM 56 product line.
Its first use could be for a
stretched version of the four - engined Airbus A 340.
Such an aircraft could be
launched as early as the turn of the century.
To make development of this
engine practical, it would have to be the sole engine offered on the new A
340.
In addition, before we could
launch this engine, we would need to identify other applications to ensure
that this program made good business sense.
There are other segments of the civil aviation market besides the
airlines. An important one is the business-jet market.
As commercial airplanes get
bigger and airports get more crowded, I am convinced that business-jet
systems will grow.
In
To the extent that we can reasonably predict the future, we know that
standards of living are rising throughout the world and more people who have
never flown will be flying.
With more people flying more
often, noise pollution and the emission of oxides of nitrogen, hydrocarbons,
and carbon dioxide will become even more pressing as worldwide
quality-of-life issues.
Although aircraft contribute
only about three percent to the greenhouse effect of polluting gasses, they
are very visible targets for environmental enforcement.
We need the recovery of the
airlines to continue and be sustained, because our ability to develop and
introduce new aircraft and new engines depends directly on the amount of
capital we can generate by selling existing models of airplanes and engines -
and the spares, of course.
Over the past 20 to 30 years, aircraft engines have become
increasingly more efficient and dependable.
From a technological standpoint,
this has made engine performance much more predictable, and greater
attention should be paid to making engines more cost effective, as well.
In the current climate,
affordability - not performance - will drive technology.
These are exciting prospects for the future, but these developments
will occur if, and only if, they are economically justified in the eyes of
our customers, and we can develop a production base that justifies the
investment.
Our customers are demanding
higher product performance at lower life-cycle costs.
To deliver on that demand, we
are faced with totally re-designing how we do what we do. GE’s concept is
one of boundaryless global teamwork.
GE’s relationship with Snecma has been a model of cooperation for
the whole world. The fact that we come from different cultures often made it
a greater challenge.
However, with mutual respect for
one another and the ability to compromise for the common good, we built a
foundation of lasting credibility.
Being connected with the CFM 56 engine family and with Snecma is
something that I will always cherish with great pride.
Ours has always been a global
market, but CFMI created an atmosphere of international sharing-to-gain that
has made us both much better competitors in a brutal marketplace.
We are proud to be on a wide
spectrum of airplanes.
This has enabled us to sell more
than ten thousand engines.
Global cooperation is not unique to GE and Snecma, but, so far, we
have come closer to realizing this ideal anyone else.
The net result is that we have
become much better at understanding our customers and pleasing them.
When I look into the future, I
see all aerospace companies employing similar relationships to become more
productive and efficient.
I do not envision that the
demand for our products will diminish or that the aerospace industry will
become less profitable than it has been in the past, unless we create too
many products that look alike.
Each surviving aerospace
company, however, will be one that continually delivers more and better
products for essentially the same cost in the eyes of the customer.
I began by speaking of some of the airplanes that inspired me early
in my life.
Many of the companies that made
those airplanes are no longer with us.
The world, it seems, has a way
of rewarding those who pay attention to the changing tide and sending those
who don’t, crashing into the rocks.
It is those who know how to do
more with less today who will emerge as successes tomorrow.
Although there may be aesthetics
and elegance in an aircraft or an engine design, what we do is ultimately
not art.
It is business, and the current -
and near future - business environment is shaped largely by these three
factors :
- First, the commercial airline industry is still in a seriously
depressed state, although we have seen some positive signs in the past year,
- Second, military aerospace
spending is rapidly contracting throughout the world, and
- Third, fuel prices have been
relatively flat and show no signs of an impending dramatic change.
What these conditions do is
drive today’s advances to be focused on cost improvement as opposed to
performance improvement.
For engine manufacturers, this
creates a new economics.
It is important that the
airframe manufacturers understand the economics of the engine business, and
that we have confidence in both the engine and the airframe at the same
time.
As an engine manufacturer, we are seeing our margins going down.
Some would argue that we should
accept lower margins at the sale of the aircraft because we will recover
those margins in the sale of spare parts.
But, we have made our engines so
reliable that shop visit rates are half of what we had projected.
So we must continue to base
future profitability on new engines as well as realistic spare parts sales.
For engine manufacturers to
participate effectively in future aircraft programs, I feel it essential
that we recover a larger percentage of our costs at the sale of the
aircraft.
On the positive side, this could
result in more joint ventures and more cost - effective
competitions-on-paper as occurred on the Boeing 737 and the MD-95.
On the other hand, there is no
way that engine manufacturers can continue to design, develop, and deliver
engines to airframers under the present economic presumptions.
That is the future as I see it.
It is a future that will demand
continued improvement with little margin for error.
As a result - more than
ever before - we must work together as teams, just as we did when, as
an industry, we created the first modern production airplanes and engines. John
Rose Managing
Director Aerospace Group for Rolls-Royce.
Firstly, distinguished guests, ladies and gentlemen, it's obviously
an enormous honor to be here to contribute to the celebration of Snecma and
this industry in which we all participate. In this Round Table the purpose
is to address the prospects for the industry for the next decade and beyond,
and obviously I see this from Rolls-Royce's point of view specifically. But
given the distinguished roster of speakers you've had over the last two days
who have concentrated on the technical and product aspects of the industry,
I'd like to just very briefly focus on the structural rather than the
technical challenges that are facing the industry in which we participate.
In fact, the strategy at Rolls-Royce has really remained consistent for the
last decade or so based on a broadening of our product and geographical
basis, and therefore I don't think it will be enormously enlightening for
you.
The issues, I think, for the future are based on cost, capacity and
collaboration with both other members of our industry and our customers,
leading to affordability. But before I get on to those I'd like to pay a
brief tribute to Snecma. We had a search through our archives and managed to
establish that we were collaborating with Snecma long before GE. And
hopefully this slide : this is a photograph of a Gnome et Rhône engine
which was developed by the precursors of Snecma, and if you can read on it,
it says that it was made by a company called 'W.H. Allen' in Bedford in
England. And we became the owners of W.H. Allen in 1989 when we bought
Northern Engineering Industries.
But interestingly the Gnome et
Rhône was also at the beginning of our relationship in
Not only do our relationships go
back to the early days of the industry, but even then it was an
international business. And today, it is a global business. This slide is
based on the forecast international data. For reasons of trying not to
offend anybody, it clearly may not reflect necessarily the views of the
individual companies represented, but it does show that from the beginning
this industry has grown to an industry that has a turnover in engines sales
of 30 billion a year. And it's worth stressing that there are today ten
prime contractors in what was the Western world, and clearly that doesn't
include the existing capacity that's now come into the market from the
former Eastern Bloc.
CFMI, I should stress, is 50 % GE and 50 % Snecma, and that
represents a considerable addition to Snecma's capability and GE's in the
same way as IAE, another collaborative venture, adds to both Rolls-Royce and
Pratt & Whitney.
The 'primes' not only present
each other with formidable competition, but in an era of declining military
sales they collectively have capacity that substantially exceeds demand, and
that environment, we have to satisfy ever increasingly rigorous customer
demands, the aero-engine industry customers, both military and civil, face a
relentless challenge to improve their performance, and the result of halved
military budgets and airline deregulation that has put pressure on both the
customer and the supplier. Achieving these goals profitably is one of the
great challenges of the next decade, affecting both the manufacturer and the
customer, and in my view it is unlikely to be achieved without further
rationalization and better and more extended use of existing technology and
capacity investments.
Dual use is a much, much touted word, multiple use is probably
better. We're already in the aero-engine industry developing our engines for
industrial and marine usage, and we're developing those collaboratively
across other industries, for instance Rolls-Royce with Westinghouse is
developing the WR21 for the future
And that sort of technology transfer within companies and within the
industry and between countries is going to be a crucial contributor to the
profitability of the industry as a whole. Despite the fact that we're in a
growth industry, as we all believe – and it's an industry where there is
much unsatisfied demand, particularly in the civil sector – the reality is
that since 1990 sales have reduced in real terms by about 30 %, largely as a
result of the decline in the military markets.
And demands for efficiency, despite reducing volumes, have resulted
in very significant reductions in employment. And the pressures that have
produced this are not slackening. The industry is responding both in
redirecting its own costs, but also in putting pressure on its supplier
base. Rolls-Royce has reduced its work force by about 30 %, reduced about 30
% of its floor space, 20 % of its machine-tools, moved about 30 % of
its parts and reduced its supplier base by 50 %. And the challenge is all
about cost of output, and the focus on this must be maintained in the future
if we and our customers are going to have a profitable decade.
But costs are not the only challenge to the industry. The established
players, of which, as I said, there are at least ten, face a range of
aspiring entrants to the business, both from existing capacity in the
Eastern Bloc which has come into the market, the Western market, since the
ending of the Cold War, but also from other aspirants who for good
technological and market reasons seek to enter this high value-added
business. Prima facie there is already surplus capacity in the industry and
in the long term it must be in the interests of our business to see that new
entrants participate in a manner that enhances the effectiveness and
capability of the industry, in the interests of the customer and the
profitability of the industry.
And it's clearly not an industry
for the faint-hearted. The continuing shift of sales financing risk from
customer to prime contractor and their partners is well documented, and this
slide shows that the growth in that demand over the last five years, and
it's growing at a rate of approximately 20 % to 30 % per annum, if this is
ever to ease, the customers must return to significant profitability and we
must help them by producing products which they require at a price that they
can afford.
None of the trends that I've identified show any likelihood of
abating in the near term. There is no option and the industry must respond.
Rolls-Royce for its part has maintained a strong balance sheet while
acquiring and establishing new businesses in the aero-engine field, such as
BMW-Rolls-Royce, Allison in the Gérard
Jouany Je remercie tous les conférenciers pour leurs très intéressants exposés. Maintenant, je me tourne vers les clients des motoristes : les constructeurs d'avions ou ceux qui vendent les avions. Nous avons entendu les stratégies des motoristes. J'ai l'impression que nous allons vers un monde absolument formidable puisque vous allez acheter de nombreux moteurs qui vont dépenser moins, qui vont évidemment vous faire gagner beaucoup d'argent. Les pièces vont être beaucoup plus simples. Il n'y aura pratiquement plus de maintenance. Est-ce bien cela que vous attendez ? Est-ce que le pari est déjà tenu ? Richard
Albrecht Executive
Vice-President, Boeing Commercial Airplane Group
We heard in the previous session discussions about the development of
technology and investment to improve dramatically the fuel burn performance
and the weight-to-thrust ratio and emissions. In view of the common theme
that I have just heard from these gentlemen about the demand for lower life
cycle costs and improved reliability, can you justify spending significant
research and development funds on improving the thrust-to-weight ratio ? Brian
Rowe Chairman
Emeritus, General Electric Aircraft Engines
Well obviously, as you heard from the previous presentation, a lot of
these new materials are great, but somehow we've got to find someone that's
going to produce these things in the quantity large enough so that we can
get the costs of these materials down, and I don't foresee in the very near
future that many of these technologies will be incorporated in current
commercial engines. I think that when cost is so critical the use of the
very, very expensive matrix materials is quite remote, and so I just don't
see that happening as quick as people say. Robert
A. Wolfe President,
Large Commercial Engines Pratt & Whitney
Yes, I would like to answer that by essentially saying, no, I do not
think we will continue to spend precious R&D dollars for the sake of
just growing thrust-to-weight ratios. If they come about and they can buy
their way in then I think that's the proper method. I think our engineering
dollars are going to go more the other way. We're going to tailor each
dollar towards once again the cost aspect of the equation. If that figures
into the trade then we'll do it. If it does not, we're not going to do that
technology just for the sake of continuing thrust-to-weight improvements. John
Rose Managing
Director Aerospace Group, Rolls Royce
I think the only thing I would add is that clearly many of these
materials are unaffordable even by the defense industry today, and that was
in the past very much the pullthrough for some of these developments and
created the volume base. Therefore, new materials are going to be harder to
come by. The reality of course is that the customer creates the
specifications that the engine manufacturer and the airframer have to meet,
and we will have to do what is necessary to meet the aspirations of the
customer provided he is prepared to pay for them. But I would have to
endorse both my colleagues by saying that affordability today has to be the
watchword of this industry. Bernard
Dufour Président directeur général de Snecma Je suis d'accord avec ce qu'ont dit ces Messieurs. Je crois que ces nouveaux matériaux font une entrée relativement progressive et surtout sur les avions militaires parce que le coût des composites reste relativement élevé. Bruno
Revellin-Falcoz Vice-président de Dassault Aviation Nous venons de parler à l'instant de progrès technologiques dans le domaine des moteurs. On pourrait citer plusieurs thèmes technologiques. Ils l'ont été au cours de ces deux journées. Je voudrais, avec votre permission, élargir un tout petit peu le commentaire de la relation entre motoristes et avionneurs. Je crois déceler une tendance très forte, celle, et en particulier je pense d'abord aux avions militaires, de l'intégration du moteur à la plate-forme et aux systèmes en général. Je crois que l’une des premières demandes que nous confirmons auprès de nos amis motoristes c’est que nous prenions ensemble, dès le départ, des demandes opérationnelles, la définition en commun de ce qui sera le système d'ensemble comportant une plate-forme et une cellule avec une motorisation. On ne peut pas travailler les entrées d’air ou les arrière-corps sans avoir une intégration assez forte entre motoristes et avionneurs. Ceci est mon premier commentaire. Si vous m'en permettez un deuxième, je crois qu'il a été dit - et constaté par tout le monde - que le délai de développement d'un moteur est un peu plus long que le délai de développement de l’avion lui-même. Cela veut dire que pour être prêt en temps utile, il faut que les motoristes anticipent dans les technologies. Ceci suppose donc des actions de recherche et de développement soutenues. Mais il faut bien choisir des axes de recherche et de développement et là, il y faut, de la part des demandeurs opérationnels, des états-majors une vision à long terme suffisante pour que les axes de recherche soient les bons. On ne développe pas de la même façon un moteur destiné à faire de la croisière supersonique militaire ou bien de faire du rayon d'action à basse vitesse et à basse altitude avec un avion très furtif. Adam
Brown Senior
Vice-President Strategic Planning of Airbus Industrie
I'd simply like to say that I welcomed very much things that were
said by almost all of the speakers. I strongly welcomed President Dufour's
mention of the CFM XX, which as you certainly know is something that we
at Airbus are looking at with great interest. I very much appreciated what
Mr. Wolfe had to say, that this industry, and I believe it applies as
much to the airframe manufacturers as to the engine manufacturers, our
industry cannot lead from behind.
And I'd like to modulate a
little bit perhaps something that was said in answer to an earlier question
about continuing technology progress. All the time one is tempted to imagine
that the rate of technology progress is bound to slow up. It's a little bit
like the world's records on the running track - one would think that we must
be getting closer and closer to the human limits. In fact, the records are
getting broken more and more often by bigger and bigger margins, and I
personally believe that there is in fact quite a long way to go in terms of
increasing technology development.
And I recognize the need for,
the need to focus very hard on cost and on price, but I would urge everybody
not to lose sight altogether of the very real benefits that can come from
continuing to improve technology. The benefit on an airplane like the A 330
for example, one of the most efficient of all airplanes, the benefit of just
a 1% reduction in fuel burn is equivalent to almost 1 million dollars
on the price, and that is a very powerful trade-off. And I would urge
everybody not to give up that chase for continuing improvement.
I welcomed what Brian Rowe had
to say about an engine for a stretched A 340, and that we could be looking
for a time scale that would put such an airplane in service by the end of
this century.
And I very much appreciated what
John Rose had to say about the three key issues in his view being cost and
capacity and collaboration, and I'm sure that that applies on the airframe
side just as well. Gérard
Jouany Merci, Monsieur Adam Brown. Je vois que l'on vous propose une nouvelle façon de travailler et d'être associé encore plus tôt peut-être à la définition d'un nouvel avion avec les moteurs. Du moins, je le comprends ainsi. Louis
Gallois Président directeur général d’Aérospatiale Je ne peux que m'associer à ce qui vient d'être dit par les clients des motoristes. Nous cherchons des moteurs plus économiques et plus protecteurs de l'environnement. Je serais assez d'accord avec Adam Brown pour considérer que le progrès technique ne doit pas s’arrêter, parce que nous vous demandons constamment, et que nos clients nous le demandent, des coûts plus faibles. Or ces coûts plus faibles s'obtiennent par des progrès techniques. Je voudrais être plus spécifique et essayer d'exprimer quelques uns de nos besoins actuels, au-delà évidemment de l'amélioration des gammes de produits que vous avez déjà sur l'étagère. Nous avons besoin actuellement d'un moteur d'avion moderne pour un avion de 100 places. A la fin du siècle son lancement est vraisemblable. Nous avons besoin d'un moteur moderne, c'est-à-dire incorporant tous les progrès techniques actuels. Deuxièmement, je ne reprends pas ce qui vient d'être dit par Adam Brown, nous aurons besoin d'un moteur de 40 à 50 000 livres de poussée, beaucoup plus économique que les moteurs actuels. Il doit être capable de motoriser l'A 340 agrandi lorsque nous lancerons cet avion, avec une difficulté que nous connaissons bien, c'est que le développement de l'avion est un développement relativement limité et donc assez court, et que le développement du moteur sera beaucoup plus long. Les motoristes doivent anticiper. Troisièmement, nous aurons besoin d'un turbopropulseur capable de passer 9 000 chevaux pour l'avion tactique futur, c'est-à-dire l'avion de transport militaire que l'Europe s'apprête à lancer. Nous attendons enfin, et vous savez que c'est un des sujets d'intérêt fort, la réalisation d'un moteur pour le supersonique. Je suis absolument persuadé qu'il y aura, dans le siècle prochain, un successeur du Concorde. Nous savons qu'une grande partie du défi technique aussi bien en termes d'économie en vol et capacité à voler en subsonique et supersonique, en termes de pollution, bruit et couche d'ozone, une des clés de cet avion supersonique sera le moteur. Il faut y travailler de très prés avec les motoristes. Gérard
Jouany Je voudrais avoir la réponse à Monsieur Gallois. Etes-vous prêt à lui fournir tout ou partie de ces nouveaux moteurs ? John Rose | ||||||||||||||||||